Tag: reed thatch

  • HPH160 : Is a thatched roof appropriate for a new build home?  – with Stephen Letch

    HPH160 : Is a thatched roof appropriate for a new build home? – with Stephen Letch

    Master thatcher, Stephen Letch, tells us about the history of thatching, the materials and techniques involved, and how it can be used today.

    Interview with Stephen Letch

    Stephen decided to become a thatcher so he could work outside and learn a trade. He has been thatching for forty-two years and belongs to the East Anglia Master Thatchers.

    Thatching is the forerunner of modern construction

    In a sense, thatching pre-dates all other construction forms. Hunter-gatherers used thatching to shelter from the elements. Near the equator it would be to keep the sun off, whereas in temperate zones thatching has to withstand higher winds and rain, and keep the warmth in.

    As with tiles, thatching a roof begins at the eaves and each layer is staggered up the roof. An optimum pitch of at least 50 degrees ensures that precipitation bounces off the compact plant material. You might get water ingress up to 1.5cm deep on a good thatch, but everything underneath is bone dry and the top layer will be dried out by the sun and wind.

    Thatched roofs can last between forty and seventy years

    Moisture on the outer layer can cause brown rots but they die off as soon as it dries out, so decay is extremely slow. Stephen explains, “The steeper the roof, the slower the decay”. It’s important to ensure the thatch is compact but can breathe on the surface as well.

    You might sometimes see a green sheen on the surface of thatch, which could be lichens or moss. Lichens hold a little bit of moisture but ventilate and breathe so can actually make the roof last longer. Moss, if allowed to get too thick, will retain the moisture longer for fungal decay, which is not desirable.

    It will be time to replace the thatch when the fixings eventually start to appear on the surface. With straw, the existing layer that’s fixed to the rafters will stay in place and new thatch put on top using hazel fixings. With reed, everything is removed and they start from scratch.

    There are three traditional types of thatching material

    Where you are dictates the choice of thatching material, due to local availability.

    MaterialExample Location(s)Harvesting
    Long wheat strawInland, arable areas
    (in the West Country they use combed wheat reed – a form of wheat straw)
    Originally a by-product; farmers now specialise in growing thatching straw with grain as the by-product.
    ReedNorfolk BroadsReed isn’t a by-product; it grows annually as a main crop and it’s cut every other year.
    HeatherNorthumbria or ScotlandHeather isn’t harvested much these days but used to be cut every 15 years to use on roofs.
    Heather thatching

    Long straw has to be harvested using old machinery; combine harvesters aren’t suitable because they break up the straw. Stephen uses his 1950s reaper binder to cut the straw while it’s still slightly green, then the sheaths are dried standing up for 2-3 weeks while the grain ripens. Next the crop is carted into a corn stack before being threshed. The threshing machine was designed in the 19th century and is very gentle with the straw.

    Thatch isn’t just for listed or old buildings

    Although often used for conservation in the UK, on the continent there are tens of thousands of new builds using thatch. Holland in particular values thatch as a viable building material and recognise its sustainable properties and green credentials.

    Some of the most spectacular thatched houses in the UK are the Ideal Home buildings, which were in vogue in the 1930s. But modern application of thatch can go beyond roofs. Stephen remarks that the different uses of thatch in Holland are ingenious and push the boundaries of the craft. He has himself worked on an innovative project at the University of East Anglia where thatch was used to form the walls of their Enterprise Centre. Interestingly because the thatched walls are vertical, they never get any fungal decay and so don’t wear back.

    Wire netting saved straw thatching in the UK, but is no longer needed

    In the 19th century farming in the UK was in decline and many farm thatchers lost their jobs making corn stacks. They competed with master thatchers for roof work but this resulted in poor quality thatch, which sparrows nested inside. So in the UK, chicken wire was used to prevent this, whereas on the continent they didn’t use it and lost their straw thatching traditions. Today, improved quality and a decline in sparrows means wire netting is not required.

    Advantages of choosing a thatched roof

    • Sustainable material
    • Provides local employment
    • Good insulating properties
    • Weather-proof
    • Planners can look favourably on applications using thatch
    • Specification of the thatch can be altered (a thicker roof will be warmer and last longer as it takes longer for the decay to wear down to the fixings)

    Addressing the challenges of using thatch

    Since it is so labour intensive, thatching is more expensive than concrete tiles, however the price is fairly comparable with clay peg tiles and Welsh slate.

    Getting a mortgage on a new build with a thatched roof can be tricky, as there are no regulations for thatching. But Stephen says that specialised financing companies do exist.

    Risk of fire is not due to thatching but modern living

    Stephen acknowledges that thatch burns, but suggests that the dangers tend to be exaggerated and misunderstood.

    With modern thatching the building underneath will be protected by a fire barrier in the rare event of a fire starting from the outside, e.g. due to a nearby bonfire. As water from fire hydrants and hoses won’t put out thatch fires, fire services typically use fire breaks or let the whole thatch burn.

    However, most thatch fires start from the inside, most commonly because of wood burners with poorly lined and dirty chimney tops. Other risks include modern appliances and electrical faults.

    Tips for self-builders interested in thatch

    1. Consider all the benefits
    2. Weigh up the costs
    3. Liaise with building control

    For professional thatching advice, Stephen recommends contacting your local thatching organisation. Stephen’s association (East Anglia Master Thatchers) publish standards and specifications that members have to work to, giving their customers peace of mind.

    Find out more

    See Stephen’s listing on the East Anglia Master Thatchers website

    Also see the National Thatching Straw Growers Association

    Email Stephen 

    Transcript

    Download a transcript of the interview with Stephen Letch

    ASBP’s Healthy Buildings Conference & Expo

    Ben Adam-Smith is looking forward to his first conference of 2017.

    The Healthy Buildings Conference and Expo is primarily focused on the relationship between buildings and human health. It has a great line-up of speakers, covering a range of topics. The conference is being held on 15th February 2017 at UCL. Find out more.

     

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  • HPH042 : Can a Straw Bale House Reach Passivhaus Standard? – with Fran Bradshaw from Anne Thorne Architects

    HPH042 : Can a Straw Bale House Reach Passivhaus Standard? – with Fran Bradshaw from Anne Thorne Architects

    Fran Bradshaw from Anne Thorne Architects shares her experience of building an ultra low energy home using natural materials such as straw bales, lime render and clay plaster. The house is also aiming for the Passivhaus standard.

    Fran-Bradshaw

    Interview with Fran Bradshaw

    Fran Bradshaw was a builder before she became an architect but she’s still very much interested in the practical side of things. A lot of the work she does at Anne Thorne Architects has a focus on sustainability and community-based work.

    This episode is about a straw bale house that she’s building for herself in Norfolk, UK.

    Straw Bale Building Allows People to Get Involved

    Fran got inspired to build her own house with straw after working on a project for Haringey Council.

    Local people helped both design and construct the eco-hub, which Fran describes a wonderful experience: “It was really exciting being on site and just seeing how enthusiastic people were and what a great community benefit it was.”

    straw-bales-going-down

    Volunteers help construct an eco-hub in Lordship Park

    Natural Buildings Feel Different

    Upon completing the eco-hub, Fran noticed that lots of people commented on the quality of the environment.

    The acoustics, humidity and the colours are all very different in a building constructed of natural materials – people liked this.

    RaeParkinsonStrawworks

    The finished eco-hub (credit: Rae Parkinson, Straw Works)

    Getting the Details Right is the Biggest Challenge

    While there have been straw bale houses in mainland Europe that have reached Passivhaus standard, there is yet to be one in the UK. 

    The challenge is in turning what is a rather chaotic building material into something that is actually very precise, because to achieve the Passivhaus standard all the details on all the joints have to be very neat and carefully airtight. 

    frame-up

    The timber frame goes up on Fran’s house

    The Team Must be Led by Someone Experienced

    Although one of the reasons Fran chose to build her house with straw was to involve her friends, she leveraged the experience of Straw Works.

    So guided by one or two experts, the rest of the team members just need to be enthusiastic and prepared to do a little bit of physical work.

    Barbara-checks-straw

    Barbara Jones from Straw Works examines the quality of a bale 

    A Reed Thatch was Chosen for the Roof

    The site is very close to the Norfolk Broads and Fran discovered that reed thatch was being cut a mile away.

    She describes this as too tempting: “Yes, it’s just a very good roofing material. It’s very durable. It’s got a natural insulation value so there was no reason not to use it. I mean it’s more expensive going with thatch rather than clay tiles or something and that was my extravagance really.”

    Reed Consistency is Important

    In order to thatch well, the reeds need to be the same strength, the same length and have the same diameter.

    This is partly to do with how well and methodically the reeds are cut, which is why reed cutters are given long contracts to tend a certain patch.

    The Airtight Layer in the Roof is Below the Thatch

    The thatch is on fireboard which is moisture permeable but airtight. It’s taped at the joints so that the airtight layer is just underneath the thatch.

    Warmcel – recycled newspaper insulation – then goes in between the plasterboard and the underside of the fireboard.

    strawbale-corner

    The Floor is a Reinforced Raft

    Fran says the connections between the walls and the floor are always tricky to get right and, as this project is aiming for the Passivhaus standard, she opted for a reinforced raft.

    While there was a level of compromise here it is quite economical on concrete and it gave Fran the opportunity to employ a local contractor (whereas many parts of this build have needed specialists).

     

    Due to Timber Penetrations the Airtightness Layer is on the Outside of the Wall

    Normally the airtightness layer would be on the inside of the house to avoid warm, moist air from the room going into the wall fabric.

    As there’s timber inside and the straw is outside the timber frame, in this case it would have been very difficult to make the airtight barrier work well (because there are timber penetrations and quite big bits of timber).

    After discussing the best approach with their airtightness expert Paul Jennings, they decided to use the outside layer of render as the airtight layer.

    So the concrete slab is the airtight layer in the ground which connects to the lime render on the outside of the straw walls and then to the fireboard on the roof.

    floor-copy-of-straw-bale

    A Theoretical Risk has been Managed

    There is a theoretical risk to having the external lime render as the airtightness layer as Fran explains: “Inside you’ve got clay plaster and that effectively is airtight as well but for instance at the windows where it’s all taped it’s on the outside, so theoretically you could get moist air going at the junction between the internal plaster and the window and condensing within the straw.”

    They are pretty confident this won’t be a problem because all the materials are moisture permeable and hygroscopic as well, and the MVHR ventilation will be operating at the coldest times.

    Moisture monitors will also provide on-going data, so should any issues arise they can be addressed.

    The Clay Plaster and Lime Render Will Need to be Maintained Every So Often  

    As the lime render is the airtight layer, any cracks that appear could affect the airtightness and thus the energy efficiency of the house.

    However, this is just part of using these materials – these cracks will need to be repaired. Fran is expecting this at the end of the drying out process but is not sure how often the maintenance will be after that.

    straw-bale-passivhaus-from-westNearing completion!

    There’s a Role for an Airtightness Geek!

    Working with these kind of materials and trying to achieve high levels of airtightness, Fran can definitely see the need for a ‘very precise airtightness geek person’ who has a close eye on all the details as the build progresses.

    This could develop within building firms or be a role that is taken on by a broader group of people. 

    Prepare for the Key Moments

    There are certain key moments where you’ve got to be absolutely spot on, so find out where these are.

    Planning for those moments and making sure that there are the right people around at the time will stand you in good stead.

    You Can Always Do Things for Less BUT . . .

    While Fran knows that there are always ways to cut costs, she derived great pleasure on this project from being able to work with people who she knew were going to do a really lovely job.

    Although she may have paid a little bit more it’s been worth it and she still believes it’s been reasonably economical given the materials used.

    Invest in People

    Look carefully at what people have done in the past and trust your judgement about them. 

    For work like this Fran is not in favour of endless competitive tendering. On the whole she’s selected people who she enjoys working with and who charge a reasonable rate for what they do.

    Passivhaus is a Language We All Understand

    The first air test of Fran’s house recorded a figure of 0.9 air changes per hour.

    She still hopes to meet the Passivhaus standard: “I’d really like to certify it because it’s a language that we all understand. Either you’ve achieved it or you haven’t. If we don’t achieve it, that’s okay, we’ll have got very near it and the difference in the building performance between not quite achieving it and achieving it is really quite small. It’s just very exciting for me to have this house and this opportunity to live in it.”

    Find Out More

    Transcript

    Download a transcript of the interview with Fran Bradshaw.

    Our Question for the Comments Section

    Have you managed to incorporate natural materials in your project? And if not, why?

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