Tag: concrete

  • HPH199 : The challenges of building close to your boundaries – with Oliver Smallman

    HPH199 : The challenges of building close to your boundaries – with Oliver Smallman

    Self-builder Oliver Smallman tells us about planning, building and living in his London Passivhaus.

    © Tim Wilcockson

    Interview with Oliver Smallman

    Oliver and his wife are not absolute beginners at self-building. They co-designed a house in Corfu where they have lived on and off for 27 years. As Oliver sums it up, “Probably not the best design I’ve ever seen in the world, but with the most remarkable view.”

    Photo courtesy of RDA (http://www.rdauk.com/)

    A rare chance to build green in London

    While the Corfu project was a tremendous experience, Oliver had no intention of self-building again. However, when he had an opportunity to buy a house in Chiswick, with an unusually large garden, he saw the chance to use new, ecological building methods to build a Passivhaus.

    © Tim Wilcockson

    The sunken design meant opting for concrete

    Oliver designed his Passivhaus with Richard Dudzicki, of RDA Architects. They originally planned to use Structural Insulated Panels but the site was very constrained and Richard saw the potential for sinking the house below ground. Thus they chose a piled site and a concrete build.

    Oliver had already fallen in love with the use of boarded concrete and explains, “The concrete walls on the interior, boarded and plain and smooth, were always in the plan.” The mixture of textures is part of what Oliver calls, “concrete as a look”; they even allowed the errors of the pouring to remain.

    © Tim Wilcockson

    The brief called for concrete, convenience and light

    As well as using concrete, Oliver wanted to avoid the house being dark. He says lots of glazing along the south of the house works well for a Passivhaus.

    In terms of style, he had grown used to travelling in his work life and Oliver appreciates functional touches like having the lights over your bed and the switch at hand. “It’s a little bit “hotel-y” but it really suits me,” he says.

    © Tim Wilcockson

    Neighbours objected to the modern design

    Although the planning application was recommended for approval, about 40 local residents came to the planning meeting with extremely negative reactions and three councillors stopped the application.

    One reason given was excessive size, despite the majority of the house being underground. They also argued the house was not “in keeping with the area” but Oliver has a different perspective, asking, “Why would you build a replica of a house that was built in 1949 or 1950? You’d be mad!”

    © Tim Wilcockson

    Repeated planning applications didn’t just pay lip service

    Rather than sacrifice his contemporary design, Oliver tried to absorb feedback to gain his neighbours’ support. This meant some meaningful compromises where the design was blended in. For example, Oliver chose to match the white exterior walls and bricks of the other houses in the road.

    A smaller second design allowed more green space, but the application was rejected again. Oliver then lost his appeal on the grounds that he wasn’t providing parking. Further reducing the top floor enabled off-street parking to be included in the next application.

    © Tim Wilcockson

    Getting planning consent took four applications

    Having seen the application a number of times, twelve Council members gave up their Saturday morning to come and look at the site. The opposition party made representations but Oliver says they made the mistake of behaving rudely. As he explains, “I think the Council officers probably thought, ‘You lot are nuts and this guy’s doing something perfectly reasonable.’”

    At the next vote, the same three councillors objected, but the others disagreed, so planning permission was finally granted four years into the process. Oliver notes that the final design fits the street and has become accepted. The modern house is softened by use of greenery and locally appropriate materials.

    © Tim Wilcockson

    Research led to the right concrete and windows

    Although Oliver was inspired by the use of concrete in stations like Westminster, his design contrasts it with wooden floors. In addition, he used Portland Whitener to lighten the colour. Oliver went to the Concrete Centre and signed up for the course in concrete pouring. “You can’t just phone up a concrete company and they bring you concrete and pour it and then it looks like this,” he says.

    Oliver also did a lot of research to find the right triple-glazed windows. He has been happy with the certified Passivhaus windows and service provided by Internorm.

    © Tim Wilcockson

    A tight urban site presented challenges

    The eight by eighteen metre site meant building close to boundary walls. The existing house had to be underpinned and Oliver needed to protect his neighbour’s house and cherry tree while digging a four-metre hole within three metres of them. To give Oliver the security to start digging out, a specialist company was used to sink the concrete piles.

    Digging a large hole on such a tight site meant that space for storage and machinery was permanently on the move. As Oliver says, “It’s like a dance. When we were piling it, the piler would be in one corner, the concrete machine would have to be in another one.” They even built a platform to put the digger on to remove the last piece of soil.

     

    © Tim Wilcockson

    The Passivhaus offers comfortable, healthy living

    When the house was complete, Oliver actually rented it out for a while. Staying in his existing draughty house meant he appreciated the difference even more when he moved in. Three things surprised him. Firstly, how quiet the concrete-built, triple-glazed house is. Secondly, the fantastic air quality and thirdly, living draught free, with the same temperature everywhere.

    Oliver isn’t dogmatic about the Passivhaus method but is extremely satisfied. “There may well be better solutions in the future, but I’ve now had the opportunity to live in this house for nearly a year and I absolutely love it,” he says.

    © Tim Wilcockson

    Leaving a legacy costs more

    Oliver’s house is designed to last and be efficient. As he explains, “I’m trying to build something that uses very little power and little energy, and I’ll be long gone but it’ll be a very valuable asset either for my own children or for somebody else.” In fact, he says his energy costs are easily under £500 a year.

    However, Oliver admits the build cost more than he’d intended, saying, “I thought I could do it for £400,000 and I built it for £600,000 finished.” Digging out the soil had been much more expensive due to bad weather. Moreover, he could have saved on some specifications but paid more for feel and durability. For example, he fell in love with the floor in the Saatchi Gallery. He reveals it cost “a crazy amount of money” but the untreated Douglas Fir will last hundreds of years and could be sanded a thousand times.

    © Tim Wilcockson

    Oliver’s tips for self-builders

    Commercial builders tend to avoid low energy builds as they are less profitable, but Oliver remarks that the more people who put up good buildings, the more the country as a whole will benefit.

    His key advice is to persevere. As well as using Google for research, he has two other top tips for green builders:

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    UK Passivhaus Awards 2016

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  • HPH163 : How to create an effective basement – with Andrew McInulty

    HPH163 : How to create an effective basement – with Andrew McInulty

    Andrew McInulty from Ready Made Basements explains the main reasons people install basements. He also shares the challenges of building below ground and how they are best addressed.

    Interview with Andrew McInulty

    Andrew’s entire working life has been in the construction industry, from tradesman up to contracts management. His work has involved basements since 1975, and he understands how modern methods have helped reduce the problems previously associated with basement construction.

    Basements offer a way to gain consent for increased habitable space

    Planning mainly concerns itself with the impact of a structure on its surroundings above ground. Many factors will risk your planning application being rejected, such as: ridge heights, privacy issues, or building in green belt and areas of outstanding natural beauty.

    However, many planning departments take a much more liberal view of basements as the visual appearance of them has no impact; they don’t increase the height of buildings yet allow property owners to maximise the use of their plots.

    So with new builds, if you can only get planning permission for a bungalow, a basement will double the habitable space that’s available. However, an initial application for a new build may be rejected if you mention your basement, as the planners might say you don’t need all the space proposed above ground. Andrew suggests you first apply for the maximum footprint obtainable above ground, and then make a subsequent application for the basement.

     

    Building a watertight basement demands intricate detailing

    Basements became very common in Georgian and Victorian times when labour was cheap and the increase of urban populations meant space in cities became more valuable. After the First World War, basement building decreased as the population began to move out to outlying towns where land was plentiful. As basements became less common, so did the expertise required to design and build them. Andrew likes to help architects and structural engineers with proper detailing and waterproofing methods.

    In principle, basements of one or more storeys can be built anywhere and used for storage or habitable space. The method of construction depends on surrounding areas and boundaries. A proper interpretative ground investigation report is invaluable and will tell you:

    • Soil characteristics
    • Soil type
    • Plasticity levels
    • Ground bearing pressures (how much the ground will carry per square metre)
    • Level of ground water
    • Anticipated movement of soils (e.g. a clay soil will rise more than a sandy soil once the hole is dug)

    Using this report, structural engineers can then design the most economic structure to suit the ground conditions, detailing the junctions, the joints and where the structure sits on top.

    The severity of ground water level can impact on cost

    Ground water level is of course a major consideration for basement construction. Levels vary seasonally and geographically; in the southeast it’s not uncommon to find natural water levels only a metre or two below the ground.

    The art of basement construction includes preparing the ground and keeping the water at bay, so that once it’s backfilled and finished, you can walk around inside without giving a thought to the water that could be above your head height!

    Concrete is the best material for building basements

    Based on Andrew’s forty-plus years of experience, he believes concrete to be the most robust, reliable, consistent product for basement construction. The many reasons for choosing this material include:

    1. It has the minimum number of joints, which is required for working underground
    2. Concrete itself can be made watertight
    3. It’s the most enduring material
    4. If it does fail, it is totally and permanently repairable

    Even with waterproof concrete, vapour can be an issue. Either natural or mechanical ventilation is always necessary in order to prevent build up of moisture internally, as vapour can still be transmitted across the wall.

    Passive basements are possible but require specific insulation

    From the point of view of passive basement construction, Andrew says there are no additional technical requirements for the structure itself, just more insulation.

    Specifically, to bring the whole basement structure to Passivhaus standard, 250-300mm of insulation is required underneath the basement plus 200-250mm for the walls. Specialist extruded insulation is needed to take the load of the building, and is therefore more expensive.

    Quality workmanship is needed to realise the design

    Andrew says the most important thing in basement construction is quality control; it’s all about detail, supervision and the quality of workmanship. For example, the exact concrete mix is crucial and the spacing of the reinforcement needs to be precise to prevent cracking. Most defects are caused due to issues with workmanship, although design flaws can of course also lead to ingress of water.

    A guarantee is no guarantee!

    Andrew strongly advises clients to take professional legal advice regarding the small print of basement guarantees, commenting: “It’s a fact that many of the guarantees have a limited value”.

    One of the problems with guarantees offered by the contractor is they often rest on a particular product guaranteed by a supplier; however, the liability of the supplier only stretches to the cost of their material. Andrew adds: “There can be any number of contractors involved; there can be a long line of people who won’t accept responsibility for it”.

    Another issue is due to the recent surge in basement construction, which has resulted in many people in the industry not having the experience required. Hundreds of owners of basements constructed in the last ten years have pursued claims worth millions of pounds. These days, Andrew is aware of only one third-party warranty provider who will actually insure against the ingress of water.

    Building underground is more expensive but adds value

    The additional costs of building underground include more excavation, ensuring safety and the price of concrete. However, the basement gives you a habitable space as well a foundation for the house above. So the cost of foundations for a conventional house should really be deducted from the overall cost of the basement. This means the basement actually offers excellent value for money.

    Find out more

    Ready Made Basements

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  • HPH100 : Constructing Long Barrow Passivhaus – with Alex Baines

    HPH100 : Constructing Long Barrow Passivhaus – with Alex Baines

    We catch up with Alex Baines, a Passivhaus consultant who you may remember from episode 74. We spoke to him then about how gaining support for his semi earth-sheltered rural self-build from his local community helped him achieve the necessary planning permissions. Almost a year on we spoke with him again to see what progress he has made on the build so far.

     

    Long Barrow Proposed Elevations
    Long Barrow Proposed Elevations

     

    Excavation Work Took Almost a Month

    Being semi earth-sheltered to comply with planning restrictions, a very large hole was always going to be needed! Over the winter it took 4 people, a 20 tonne excavator, an articulated truck and a roller to dig down 5 metres. They actually dug out around twice the volume they needed to prevent the sides from collapsing. Their ethos is to try not to throw away anything on site so everything they excavated will be utilised, whether that be earth for backfill or turning the rock into fixtures and fittings for the house.

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    Digging Below the Water Table Has Meant Extra Precautions Were Taken

    Digging up to 3 metres beyond the ground water level, Alex had been expecting the hole to fill up constantly but that hasn’t been the case. Instead it’s had a dribble of water occasionally going into it in two corners, although a fair amount is trapped in after rain. To get them through the construction phase they bought a £100 pump to remove water from the hole, though it hardly needed to be used during the summer months.

    There is a double layer waterproof DPC membrane going the whole way around the ground perimeter. On top of that they’re also using waterproof concrete under ground.

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    The Stages So Far:

    • A layer of hardcore to get a level base
    • Poured a very thin blinding layer of cement-concrete
    • DPC
    • Waterproofing line laid
    • Insulation
    • Base poured
    • Steels in and east, west and north walls built out of ICF (Insulated Concrete Forms) and filled with concrete, followed by the south side
    • Roof on

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    The Building is Designed to Make the Living Spaces Easily Adaptable

    While there is a lot of concrete going into the building, Alex feels justified because he is creating a home that should last for centuries and be flexible to the changing needs of its occupants. The steel and concrete support the structure and there are no internal load bearing walls. The result is that internal dividing walls can easily be added or removed to reconfigure the space according to the needs of the owners and styles of the time. The other benefit of the concrete is its absorbency of heat, which they hope to retain throughout the winter. Researchers from the University of Loughborough are installing monitoring equipment to see what the effect of an ICF system is in terms of the latent heat in the building.

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    Alex Wouldn’t Ever Recommend a Client Use as Much Glazing as he is on the South Elevation!

    They are not having glazing on the east and west sides, and very little on the north. They are using the glazing on the south to try and take in heat and light to be retained in the concrete core.

    “From a passive nature I’d much rather design the windows to be the right size that you don’t actually need any external blinds or any improvement to the actual glazing in terms of improving its g-value for solar glare control. But here we do have the views, we do have the space and we do have the height. And architecturally and from being on the site it didn’t make sense to restrict the window size.”

    With slight changes to increase the height of the windows they are still working on calculations for how best to install the external shading.

    There will however be areas at the back and downstairs of the building that will not get much light, however these have been designed to be the rooms which would need it least and Alex is not concerned that this will be a problem.

     

    Work is Likely to be Delayed Until Further Finances are in Place

    Generally the finances have been on track, apart from early additional costs at the excavation stage. Extra time was spent on the equipment hire to try and break through the rock, and they were advised to reinforce the concrete to avoid the effects of heave in the ground.

    Alex left his work 3 months ago and the savings that they hoped would see them through to the windows in / watertight stage are unlikely to stretch that far. They have the details and spec sorted for most of the remainder of the house so once Alex is back in work the mortgage should be agreed and they can move to progress works quickly.

    Borrowing money from family is not an option that Alex would consider. He believes it could be detrimental to relationships and he wouldn’t feel comfortable with the situation.

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    While the Design has Caused Additional Costs, They Would Not Have Got Planning Permission to Build a Standard House

    Alex bought the land from his mother. As it is in a rural area they were bound by very strict regulations and had to work hard to achieve planning consent. Building a standard house would never have been an option that would have been approved. The result of planning approval is that the land has now increased in value from £16,ooo to around £300,000. Alex describes a situation where they could have built a standard house for a lot less money in a village setting, however the majority of their funds would then have been spent on the land purchase, leaving very little for the build.

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    Personally and Professionally the Build Has Been Massively Rewarding

    Professionally Alex has learned a huge amount from being on site every day and seeing things that as a consultant you just don’t get to see. He has broadened his knowledge by speaking to experts on site and working through problems – all skills that will be useful for future client builds, not just his own.

    On a personal note, Alex enthuses about being around to have the opportunity over the last few months to spend time with his young children and see defining moments in their development that he would otherwise have missed. While the delays on the building are frustrating, Alex wouldn’t have changed the situation, saying “actually there are things that I’ve gained out of it that I actually don’t want to give back.”

     

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  • HPH070 : Can You Create an Ecological Building with Insulated Concrete Forms (ICF)? – with Jake White from Ecotecture

    HPH070 : Can You Create an Ecological Building with Insulated Concrete Forms (ICF)? – with Jake White from Ecotecture

    Jake White from Ecotecture shares the story of The Curly House, an award-winning project that was built using insulated concrete forms (ICF). He explains what an ICF is, why there are benefits in terms of speed of construction and durability, and why most concrete structures have the potential to be extremely airtight.

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    Interview with Jake White

    Jake White has been a director at Ecotecture for 10 years now.

    His interest in low energy buildings and sustainable design was brought about by a desire for improvement, having seen how bad the quality of workmanship and lack of understanding was in the “house bashing” industry.

    Curly-House-during-construction-1

     

    Concrete’s Bad Reputation is Not Always Deserved

    The manufacture of concrete and the resultant CO2 emissions often give it a bad reputation. Jake feels that given its durable, dense, long-lasting structure, this should not be the case for buildings that are designed to last generations. In producing buildings of this quality he is disconnecting his clients from the effects of fuel hikes and fuel poverty.

     

    Insulated Concrete Formwork Does Not Prevent the Benefits of Thermal Mass

    Traditionally the thermal mass of concrete has always been exposed so it will re-emit the heat at night time that has been absorbed during the day. The experience Jake has had of using the insulated concrete formwork is that there is a lag in the heat being re-emitted and thus the benefits from it last longer than the single day.

    Essentially Jake expects the temperature of the concrete core to remain stable and consistent with the interior temperature of the space.

     

    A Single Construction Method can be Best for Cost and Energy Efficiency

    This was certainly the case for the Curly House, which has a beautiful but very exposed site. Jake suspects that over time if different construction methods had been used, such as a concrete basement and timber frame, there would have been jarring against each other resulting in the airtightness being compromised.

    Concrete was deemed to be the ideal material to match the undulating forms of the building with those of the landscape.

    Curly-House-during-construction-2

     

    The Key to Insulated Concrete Formwork Longevity is a Dry Central Core

    A tanking treatment is used on top of the regular foundations to prevent moisture from rising.

     

    There are Key Features to Look for When Selecting an Insulated Concrete Formwork Product

    • The adaptability
    • The quantity of details they have and have thought through
    • The technical support

    Curly-House-(from-road)

     

    Reduce Waste by Selecting the Right Thickness of Product for the Job

    Even within a single project there are different thicknesses of concrete needed, dependent on the load they are retaining. The products are designed so that you only have to use the thickness that is required for the particular task.

    The absolute minimum width required cannot always be achieved, given the limitations and requirements of the pouring process.

     

    There is Flexibility in Terms of How Insulated Concrete Formwork can be Rendered

    Due to the excellent levels of airtightness almost any interior or exterior finish can be applied. It is one of the rare products which doesn’t need a wet plaster finish on the interior for the purpose of achieving airtightness.

     

    Great Results can be Achieved if Attention to Airtightness is Given

    Jake has seen examples of buildings using insulated concrete formwork where, even without trying, adequate levels of airtightness were achieved. With these results almost being realised by accident it wouldn’t take a great deal more effort to achieve the Passivhaus standard.

     

    Tapes and Membranes are Still Required for Windows and Doors

    For buildings that have a full insulated concrete formwork, the only areas vulnerable to air leakage are around the windows and doors so tapes and membranes need would need to be used.

    Curly-House-(from-garden)

     

    High Quality Design Requires a High Quality Contractor

    The Curly House benefited from having a contractor with lots of experience in the systems being used. There had been many challenges but the level of attention to detail and capabilities of the contractor resulted in the high quality design being reflected in the construction.

     

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    Matthew Cutler-Welsh from Home Style Green chats to NUDURA’s CEO Murray Snider

     

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  • HPH056 : Which Build System is Best to Create a Low Energy Home? – with Piers Taylor from Invisible Studio Architects

    Piers Taylor from Invisible Studio Architects explains what a build system is, why you would use one over another and whether any are preferable when it comes to creating low energy houses.

    Piers-Taylor

     

    Interview with Piers Taylor

    It was after seeing an inspirational talk by Glenn Murcutt in Sydney that Piers Taylor decided he wanted to become an architect.

    He now runs Invisible Studio Architects as well as helps self builders on the BBC TV show The House That £100k Built.

     

    A Building System is the Method Chosen to Construct the Building

    Piers talks of these in terms of lightweight and heavyweight, and on-site and off-site construction, as most one-off individual homes will fit into these categories.

     

    It is Easier to Achieve a High Quality Finish With a “Lightweight” Timber Building

    When answering the questions of what is most efficient, most economically sound and best environmentally, timber is the material which Piers instinctively selects.

    Timber is a renewable and readily available material, comparatively cheap, very workable on-site and can be used by people with varying degrees of skill and experience.

    With Passivhaus requiring airtightness and quality of workmanship, Piers believes that a stud framed building is ideally suited.

     

    It is Generally More Efficient to Build On-site Rather Than Pre-fabricated

    Piers had laboured under the misapprehension that to build in a factory was the better way to do things, however when the expenses of factory rent, labour and heating are taken into account, when it comes to single buildings he believes that making things by hand on-site is more efficient.

     

    There are Far Fewer Passivhauses Made of Masonry Than of Timber

    While masonry buildings do have the advantage of thermal mass, Piers explains that it is harder to achieve a good quality finish with blockwork and wet trades. He puts this partly down to tradesmen putting them together crudely, with the assumption that someone else will be doing the finishes.

     

    There is a Place for Concrete as an Environmentally Sound Material in Big Span Construction

    Concrete has a smaller carbon footprint than if it were replaced in big span construction by steel for example. The problem is often the amount used, rather than the material itself, with laziness often causing its overuse. Piers doesn’t see a place for it in domestic houses, unless there is a particular desire for a thermal mass in the floor.

     

    SIPs (Structural Insulated Panels) Don’t Have Any Real Advantages in Individual Houses

    The advantages of SIPs panels lie in larger projects where economies of scale are a factor. For a domestic property they are expensive as the factory overheads are included in the cost, they contain all sorts of formaldehydes and glues, and they can’t just be made on-site.

    While SIPs panels appear to be constructed quickly, it could be argued that making a timber frame in a factory would be just as quick.

    Piers summarises that the ideal use for SIPs panels are for buildings with big roof spans, multiple buildings where an application is being repeated and where the walls are required to have a structural capability without the need for beams.

     

    Big Volume House-Builders are Efficient in Terms of Their Construction

    Piers accepts that, whilst we may not like what they build, big volume house builders have honed their methods of construction to be hugely efficient, as they’re making all the component parts on-site, and are therefore not paying factory overheads.

     

    The Passivhaus Standard is Achievable With Any Construction Method But is Largely Dependent on the Quality of Craftsmanship

    As Passivhaus is about achieving a good standard of fit to create building performance, rather than being interested in thermal mass, it is something that is not as easy to achieve with masonry.

     

    Straw Bales May Not be That Efficient But Their Advantage Lies in Being so Locally Produced

    Straw bales are relatively inefficient because they are bulky and not great insulators compared with some other materials. However, they are loved by some as a construction method as they are low tech, available, cheap and usually haven’t had to travel far – something that is sometimes overlooked with timber which, unless it’s come from a local sawmill, can often be shipped from Scotland, Scandinavia or Canada.

     

    A Build System is Invariably Better When it Influences the Look of the House

    Piers’ preference is to have the constructional system visible and legible to show what the different parts are actually doing, rather than the sanitised approach to current construction where everything is hidden behind plasterboard.

    Piers sees a beautiful precision in timber, unlike the less aesthetically pleasing concrete block and steel which invariably have to be covered up because the fit is not good.

    As with SIPs panels, there is often no call for steel frames in a domestic building as the spans don’t necessitate it and it is an expensive option.

     

    Projects are Immeasurably Better if How They’re Made Forms an Early Part of the Building Decision

    An early decision should be made on what is going to be the most appropriate material to use as this will give the building its character. By exploring all sorts of options you can gradually hone in with greater certainty on one thing.

    Part of this early conversation should be focussing on efficiency, in terms of using materials intelligently and sensibly, without being wasteful, and these are things that need to be balanced with what the building is going to look and feel like.

     

    Timber is the Best Material to Use For Keeping it Simple

    Many self-builders will be doing a project for the first time so Piers’ advice is to keep it simple. Timber is quick, efficient, available everywhere, anyone can use it and it doesn’t harm the environment if it is chosen wisely, and with its only real drawback being lack of thermal mass, Piers considers it to be the best system to use.

     

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    Transcript

    Download a transcript of the interview with Piers Taylor.

     

    Today in the Comments Section

    Which build system did you use? And what were the pros and cons?

     

    UK Passivhaus Awards 2014

    The shortlist for this year’s UK Passivhaus Awards has been been unveiled. Good luck to all those involved!

    Check out some of last year’s projects.

     

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